Analytic the LED driver that applies to flashlight of vision of high power machine

Analytic the LED driver that applies to flashlight of vision of high power machine

[introduction] machine vision system uses very short Jiang Guangshan bright to produce high speed image to apply at all sorts of data processing application. For instance, the conveyer belt of sudden shift undertakes through machine vision system fast ticket and blemish detect. Infra-red with laser LED flashlight commonly used detect at short range and motion machine vision. Safe system gives out the high speed, LED flashlight that is aware of hard to detect motion, capture and memory safety is video.

An all challenges that these systems exist, produce very tall electric current and short time namely (small second) LED camera glitter is undee, these undee likelihoods are in dispersedly longer inside, for example 100 Ms arrives 1 S above. Generation interval is longer short when LED flashs square wave is not easy thing. When LED (or LED is strung together) drive electric current rises to 1 A above, and LED open time shortens arrive when a few small seconds, challenge difficulty is increased further. A lot of LED drive that have capacity of high speed PWM cannot be handled effectively possibly longer the tall electricity that passes time and short time, and the square wave quality that does not reduce place of image of proper processing high speed to need.
 
Have LED flashlight only
 
Fortunately, driver of LED of LT3932 high speed can offer flashlight of machine vision camera to be as high as the LED of 2 A to string together, close time to be able to be as long as 1 second, 1 hour, 1 day or longer. The function of special camera flashlight of LT3932 allows his to maintain output electric capacity and operating ring road to charge condition, even if be,growing pass time inside. After undertaking sampling to the condition of output and capacitance of operating ring road, LT3932 continues to growing during closing, undertake to these component tiny stream stream charge, meet in order to compensate normally some leakage current, and other LED driver did not grant to consider this.
 
Of LT3932 only flashy technology can expand, driver is OK and shunt-wound in order to provide taller LED flashy electricity. Wants flashy form and integrality keep changeless. Graph 1 showed parallel connection two driver it is in order to support flashlight of 3 A camera how easy, the design that is as high as 4 A also is feasible.
 
Graph 1. Move smooth frequency at standard PWM relatively, generation of driver of shunt-wound LT3932 1.5 A LED is had grow the pulse of LED of vision of 3 A machine that passes time
 
The LED flashlight of machine vision system asks PWM of far outclass standard moves the requirement that smooth driver can achieve. That is to say, design of driver of LED of most high end is used at be in PWM is offerred to move brightness control below the PWM frequency of 100 Hz at least. Because,this is, if frequency is inferior, even if LED weaveform is quadrate and but reduplicative, what person eye sees also is rebarbative twinkle or frequency shines. When 100 Hz, theory is the biggest close time to be 10 Ms about.
 
Time passes in 10 Ms inside, if the design is proper, meeting loss seldom outputs LED driver capacitance charge, make its are in operating ring journey is started below same position about, end the last PWM to guide promote blood circulation by invigorating vital energy rushs thereby. Be answered what inductance electric current and next LED PWM guide promote blood circulation by invigorating vital energy rushs quickly and it is OK that brae rises very fast and can repeat, and start time extremely short. Longer pass time (frequency under 100 Hz when) may bring about output electric capacity because of leakage of electricity loss charge, make LED cannot be answered quickly when open afresh thereby.
 
Shunt-wound LED driver in order to provide taller electricity
 
LED driver acts as current source, adjust the electric current that gives out through glow diode. Electric current flows to output along single way only, can rise paralell connection of many LED driver accordingly, load is carried after collect of its electric current. Current source does not need to be on guard electric current flows reversely through a converter, also need not fear output does not match. On the other hand, voltage regulator itself is not good at all flowing. If they try to will output voltage adjustment to be nodded to some, and its feedback the network is put in slight difference, criterion adjuster may absorb retrorse electric current.
 
LED driver can maintain his to export electricity changeless, no matter whether other drive provides the specified number,dispatches from foreign news agency flows and collect is on output load. This makes shunt-wound LED driver very simple. For example, the LED flashlight system that the graph shows driver of two shunt-wound LT3932 LED 1 times to form can with 3 A efficient drive 4 LED, during what 10μs short arteries and veins defines in place of machine vision system is longer inside rush to come dispersedly. Guide in PWM a time inside, generation of every LT3932 converter always acts voltaic in part; Time passes in PWM inside, converter is shut and save its to output condition. Pass time but short can grow, undee to glitter repeatability does not have an influence.
 
Graph 2. How much be no matter PWM passes time,, the graph shows the 3 A camera of shunt-wound LED driver 1 times to flash weaveform looks identical. Weaveform shows, (Mix after A) 10 Ms (the 10μs pulse after B) 1 S is identical. After passing time through day or one longer PWM, LT3932 LED flashs weaveform looks identical also.
 
Growing during closing, shunt-wound camera flashlight applies almost as simple like individual converter. When converter observes the last PWM guides promote blood circulation by invigorating vital energy develops an end share output voltage, let output capacitance to charge to maintain to this condition, although growing,pass time inside such also.
 
Every converter its PWM MOSFET and share load to disconnect join, output capacitance to supply electricity to its in order to compensate the energy of leak, make this capacitance charges to maintain to condition of adjacent and final voltage. These capacitance are growing close what happen inside time any leaks can be compensated through a few holding current. Guide when next PWM promote blood circulation by invigorating vital energy rushs in the begining, the PWM MOSFET of every converter guides, output electric capacity is started with roughly as same as the last pulse position, no matter be,passing 10 Ms still is daylong.
 
Graph 2(a) and 2(b) demonstrated drive of LT3932 shunt-wound LED with 3 A drive 4 LED, pulse of machine vision camera is 10μs. No matter be 10 Ms PWM passes time (100 Hz) or 1 SPWM pass time (1 Hz) , LED pulse is very abrupt and fast, this to machine vision system be special ideal.
 
Realize Yi Ke of taller electric current to go
 
Shunt-wound LED driver not be confined to two converter. 3 or more converter is OK also and shunt-wound together, generation has the weaveform of taller electric current of steep edge. This system is done not have advocate parts of an apparatus or from parts of an apparatus, because this is all,converter offers commensurate electric current to divide a load on average. Suggest converter of all shunt-wound LED driver share identical synchronous clock to keep inphase. Can ensure the ripple of output electric capacity of all converter is had so roughly identical phasic, so ripple electric current won’t flow reversely or flow between different converter. It is very important that PWM pulse weaveform and clock of 2 MHz synchronism keep inphase. Can ensure LED flashs weaveform keeps quadrate so and without shake, produce optimal image to handle a result thereby.
 
LT3932 demonstrates circuit (DC2286A) design is pass or two LED (as step-down LED driver) the LED electric current of drive 1 A. If the graph is shown 1 times, it undertakes very easily changing mixing shunt-wound, go in order to realize taller electric current, taller voltage or shunt-wound carry. Graph 4 showed how to join such two circuit easily together, input from 24 V with drive of pulse of 10μs, 3 A 4 LED. Stem from test purpose, pulse generator can be used at providing synchronous clock signal, if pursue,4 are shown. Machine vision system is produced in the quantity in, can use clock chip to generate synchronous clock signal and PWM pulse. If need pulse of taller electric current, can use same shunt-wound program to add more to demonstrate circuit DC2286A converter.
 
Graph 3. The machine vision example on industrial conveyer belt. Testing system moves with a variety of different speed, but flashy technology must fast and clear.

Graph 4. Two DC2286A LT3932 demonstrate circuit but relaxed paralell connection, apply in order to found the 3 A that the graph shows 1 times to flashlight of LED of vision of 4 A machine.
 
Epilogue
 
The fast, square that machine vision system can use shunt-wound LED driver to found automatic image to handle place to need, tall electric current is undee. Pass shunt-wound converter, of LT3932 LED driver only camera flashlight technology can expand taller electric current. Use shunt-wound LT3932 converter, although pass time longer, also can realize 3 A and pulse of taller small second class. No matter LED is flashy between close time to have how long, LED camera flashs weaveform can keep quadrate and without shake.

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