EMI of switch power source rectifies and reform real case!

EMI of switch power source rectifies and reform real case!

[introduction] this is 120-277V of an input wide voltage 60HZ, output 48V, the power source of 273mA, use Buck develop to attack structure. In original design, obligate inductance L1, L2, CBB capacitance C1, C2 serves as conduct test component, obligate magnetism bead FB1, pottery and porcelain sticks a capacitance C9, stick a resistor R14, R15 to test cell as radiation.
 
EMI of switch power source rectifies and reform real case!
 
Note: In original design, obligate inductance L1, L2, CBB capacitance C1, C2 serves as conduct test component, obligate magnetism bead FB1, pottery and porcelain sticks a capacitance C9, stick a resistor R14, R15 to test cell as radiation;
 
Conduct a test:
 
1, short receive L2, l1=4.7mH, c1=0.1uf, c2=0.1uf, 120V voltage is inputted, l line conducts image:
 
EMI of switch power source rectifies and reform real case!
 
277V voltage is inputted, l line conducts image:
 
EMI of switch power source rectifies and reform real case!
 
Result: Input 277V, near the surplus after the frequency of 150K reads a feature is little at 3db
 
Rectify and reform method: Increase C2 0.22uf, check image to be as follows again:
 
EMI of switch power source rectifies and reform real case!
 
Result: The hand is moved read a feature, surplus 7.19db, after line of N of test and verify, pass without pressure.
 
Radiation checks:
 
1, imposing the magnetism bead FB1, condition that does not impose annulus road capacitance, transformer not to wrap cupreous skin, radiation data exceeds bid badly;
 
2, rectify and reform plan: Will rectify and reform the position to strengthen as follows, namely: Increase magnetism bead FB1(100M 60ohm) , c9=1nf of annulus road capacitance.
 
Result: The level checks, surplus approachs limit line; Perpendicular test, 31MHZ, 41MHZ, 53MHZ is in radiation data to exceed mark 5-10db;
 
3, rectify and reform plan: Be based on the 2nd pace, transformer use copper skin undertakes exterior coil laps, increase C9 to 2.2nf; at the same time
 
Result: The circumstance does not have improvement;
 
4, rectify and reform plan: Be based on the 3rd pace, the D that is in charge of Q2 in MOS, S pole receives 60pf capacitance;
 
Result: The circumstance does not have improvement;
 
Image is as follows:
 
EMI of switch power source rectifies and reform real case!
 
5, rectify and reform plan: The key pays close attention to high frequency switchpoint (following red circles are in) , adjust Layout wiring design:
 
EMI of switch power source rectifies and reform real case!
 
In original wiring plan, part of advertent and high frequency switch (the black line that makes “X” ) , discovery is high frequency walk along a line to grow too, annulus road area is too large:
 
EMI of switch power source rectifies and reform real case!
 
After new position, Layout:
 
EMI of switch power source rectifies and reform real case!
 
Result:
 
The design parameter that does not add FB1(100MHZ 60ohm) of C9=2.2nf of capacitance of road of cupreous skin, annulus, magnetism bead in transformer: 120V level, perpendicular test pattern resembles
 
EMI of switch power source rectifies and reform real case!
 
277V 60HZ level, perpendicular test pattern resembles:
 
EMI of switch power source rectifies and reform real case!
 
Test and verify conducts data:
 
120V 60HZ Line of L, N:
 
EMI of switch power source rectifies and reform real case!
 
277V Line of 60HZ L, N:
 
EMI of switch power source rectifies and reform real case!
 
Result: The test is passed!
 
 

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